Additive manufacturing (AM), also known as 3D-printing technology, is currently integrated in many fields as it possesses an attractive fabrication process. In this work, we deployed the 3D-print stereolithography (SLA) method to print polyurethane acrylate (PUA)-based gel polymer electrolyte (GPE). The printed PUA GPE was then characterized through several techniques, such as Fourier transform infrared (FTIR), electrochemical impedance spectroscopy (EIS), X-ray diffraction analysis (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and scanning electron microscope (SEM). The printed GPE exhibited high ionic conductivity of 1.24 × 10−3 S cm−1 at low-lithium-salt content (10 wt.%) in ambient temperature and favorable thermal stability to about 300 °C. The FTIR results show that addition of LiClO4 to the polymer matrix caused a shift in carbonyl, ester and amide functional groups. In addition, FTIR deconvolution peaks of LiClO4 show 10 wt.% has the highest amount of free ions, in line with the highest conductivity achieved. Finally, the PUA GPE was printed into 3D complex structure to show SLA flexibility in designing an electrolyte, which could be a potential application in advanced battery fabrication.

In this work, a plant-based resin gel polymer electrolyte (GPE) was prepared by stereolithography (SLA) 3D printing. Lithium perchlorate (LiClO4) with a concentration between 0 wt.% and 25 wt.% was added into the plant-based resin to observe its influence on electrical and structural characteristics. Fourier transform infrared spectroscopy (FTIR) analysis showed shifts in the carbonyl, ester, and amine groups, proving that complexation between the polymer and LiClO4 had occurred. GPEs with a 20 wt.% LiClO4 (S20) showed the highest room temperature conductivity of 3.05 × 10−3 S cm−1 due to the highest number of free ions as determined from FTIR deconvolution. The mobility of free ions in S20 electrolytes was also the highest due to greater micropore formation, as observed via field emission scanning electron microscopy (FESEM) images. Transference number measurements suggest that ionic mobility plays a pivotal role in influencing the conductivity of S20 electrolytes. Based on this work, it can be concluded that the plant-based resin GPE with LiClO4 is suitable for future electrochemical applications.